1968 Ford Mustang — Small Change Means a Big Upgrade

Sometimes an owner changes their mind mid stream about the direction of a project. Normally that is a recipe for disaster. This time I think it all worked out for the best. Let me know your thoughts on this change and if you think it was for the betterment of the car overall.


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An AI-generated transcript summary edited by a staffer is below.


[Image: Tony's Fords and Mustangs/YouTube]


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Summary


The transcript follows a major project on a 1968 Ford Mustang coupe, initially centered on getting its air-conditioning system working but ultimately taking a different direction.


Main points

    • The owner began by removing the entire A/C system to determine what components were usable. He discovered that much of the system — including the condenser, dryer and lines — was aftermarket rather than original Ford equipment. Some of it appeared to have been installed by a dealership sometime after the car left the factory.
    • While the A/C was apart, he decided to replace the existing radiator with a Cold Case aluminum radiator and clean up the engine compartment and front end.
    • The Cold Case radiator was thicker than the original 24-inch unit and required modifying the mounting holes and making adjustments to the radiator shroud.
    • Additional fitment problems emerged when the new radiator was combined with the existing three-groove A/C pulley. The fan and shroud didn't have enough clearance.
    • To solve the problem, he removed the radiator again, replaced the three-groove pulley with a two-groove pulley, and installed a 1½-inch spacer. The shroud also required some modification.
    • The front end was carefully reassembled using the original hardware, with the grille, chrome trim, horns, hood latch, battery and other components cleaned and restored along the way.
    • Once everything was back together, the radiator was filled and the Mustang was started. The final result was successful, with the fan, shroud and radiator properly aligned and functioning.


Why the A/C project changed

The biggest decision came during the teardown. The owner realized that the A/C wasn't factory equipment and that getting it operational might encourage him to use the Mustang for long-distance or cross-country driving. Given the car's originality, he decided that wasn't necessarily a good idea.

Because so much of the existing A/C system was aftermarket, he ultimately chose not to reinstall it. In his view, preserving the character and originality of the Mustang was more important than adding a system that was never part of the car when it was built.


Final outcome

What began as an A/C installation became a larger front-end cleanup and cooling-system upgrade. Despite several unexpected complications and having to remove and reinstall the new radiator, the project ended successfully.

The owner considers the Mustang project essentially finished for the year, with only routine maintenance planned for the future. He also mentions plans to attend Carlisle and display the car with the 1967–68 Mustangs.

The next project will be a 1988 Ford Thunderbird, where the goal will be much simpler: make the car functional, perform basic cleanup and maintenance, and avoid the extensive restoration-style work undertaken on the Mustang.



Tony's Fords and Mustangs | TTAC Creator
Tony's Fords and Mustangs | TTAC Creator

Tony has been a member of the car culture since the late 1970s, acquiring his first car at the age of 13 in a straight-up swap for a Schwinn 10-speed bicycle. He has personally owned well over 500 cars and trucks since that first car. He was employed as a jet engine Mechanic by the US Air Force for over 10 years and served in theater during Desert Storm. He has always wrenched on his own vehicles. In the Fall of 2021 he launched his own YouTube channel that focuses on Ford Motor Company products, both old and new, however other manufacturers product will appear from time to time. New content and videos are posted every Saturday Morning at 11 AM EST

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 2 comments
  • Forward Observer Forward Observer on Aug 25, 2026

    Had a meal out with some family members (I didn't pay, I am hunkering down for the trade war). The dealership quoted over $800 to a relative to change 4 brake pads on a midsize sedan. The parts (including pads and hardware and caliper pins and bushings) were $99, including shipping and tax and all of the tariffs. Be careful on the road, I have very low skill as a mechanic.

    • Forward Observer Forward Observer on Sep 19, 2026

      I got to change the front pads twice, the hardware that came with the new brake pads rubbed against the rotors (slight, but irritating noise). I didn't order new rotors and this job needed to be finished because the vehicle was leaving town. I put the old clips back on.


  • SCE to AUX KBB says that the ATP of new vehicles was $50,526 in September. As a group, buyers afforded that much, but we know that some (up to 6%) will default. Deducting 6% from that ATP, we get $47,494.So anything lower than that is 'more affordable', and anything higher than that is 'less affordable'.
  • Tom170698702 It's time to stop recycling old articles. This one is almost 3 months old.
  • Oberkanone Dacia makes product line of affordable vehicles. An entire product line. One vehicle is not the answer for all needs. Dacia does affordable well.
  • YaMoBeThere This is an egregiously bad AI generated article, the middle of the article is repeated twice... but yea go ahead and nitpick about my comment pointing that out
  • Slavuta Is this Ok if I use OEM all weather floor mats? Yes, the ones that came with 2011 Mazda3 were not good. But the ones in 2017 Mazda6 are excellent. BTW, in that picture, Grand Cherokee on Kumho tires. Is this also an advert or just coincidence?
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