Ford Boss Jim Farley Tears Apart Tesla, Shocked By Findings

Tim Healey
by Tim Healey

Ford CEO Jim Farley recently told a podcaster that he was shocked by his company found when it tore apart a Tesla Model 3 and some Chinese EVs recently.


This comes from Monica Langley's Office Hours: Business Edition podcast, where Farley sat for an interview.

"I was very humbled when we took apart the first Model 3 Tesla and started to take apart the Chinese vehicles. When we took them apart, it was shocking what we found," Farley said on the episode.

For instance, Farley saw that the Model 3's wiring was a mile shorter and weighed 70 pounds fewer than what Ford has in the Mustang Mach-E. That extra weight cost $200 per car in battery costs, because of the extra weight. Ford and Farley saw that perhaps the company could save money by spending more up front on lighter wiring -- the extra cost would be offset by savings on the battery.

"We don’t do that [system-wide] way of looking at the cost in an internal combustion engine. All the math changes with an EV with that huge expensive battery," Farley said in the interview.

This follows Ford's creation of its Model E division for EVs and the announcement of a new EV platform.

It's unclear if this is the first time Ford tore down a Model 3 or if Farley is referring to something that happened a while ago. Tearing down competitors' cars is a fairly standard industry practice and if Ford waited until now to tear down a Tesla, that would seem to be an overly long delay, given how long the 3 has been on the market.

Either way, if Ford learns lessons that make its electric cars more competitive in terms of performance and price, that will obviously serve the company well as the rocky transition to heavier electrification continues.

[Images: Ford, Tesla]

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Tim Healey
Tim Healey

Tim Healey grew up around the auto-parts business and has always had a love for cars — his parents joke his first word was “‘Vette”. Despite this, he wanted to pursue a career in sports writing but he ended up falling semi-accidentally into the automotive-journalism industry, first at Consumer Guide Automotive and later at Web2Carz.com. He also worked as an industry analyst at Mintel Group and freelanced for About.com, CarFax, Vehix.com, High Gear Media, Torque News, FutureCar.com, Cars.com, among others, and of course Vertical Scope sites such as AutoGuide.com, Off-Road.com, and HybridCars.com. He’s an urbanite and as such, doesn’t need a daily driver, but if he had one, it would be compact, sporty, and have a manual transmission.

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5 of 38 comments
  • Bwt168839131 Bwt168839131 on Nov 20, 2025

    Sandy Munro used to work for Ford. Now he makes a living showing OEMs how to save production costs. I think this Ford next gen plan is a way to get back to designing low cost methods and parts from the start.

  • Mda55 Mda55 on Nov 20, 2025

    we all seem to be under the delusion of " we must build EV vehicles and everything will be OK".

    Between EV's and data centers, etc., I wonder where all this electricity is coming from? Data centers lie dormant and charging stations seem to be in short supply.

    Are we fooling ourselves or are we making progress?

    • See 2 previous
    • My solar panels make more free electricity than my house can use. Sunlight is an extremely abundant source of power that does not create nuclear waste, carbon monoxide, carbon dioxide, nitrogen oxide, soot or mercury emissions. It cost $20,000 up front, and not paying anything for all the electricity I need makes for a very healthy dividend on that investment.


  • Bookish So some lawyer comes up with a scam to shake down the auto industry and the NYT makes it an ethical crusade against Ford. And you repeat it moralistically and uncritically.
  • Normie "Big Oil"From OZ?
  • AZFelix This generation of Cadillac articles also shows consistent placement of photos relative to the corresponding text.
  • Biff Finally the chickens have come home to roost. I have been saying this for three years: just wait until the EV’ers have to pay the road tax. Lets not forget that it’s California we are talking about and they have never met a tax they didn’t like. Plus it’s “the rich” buying new cars so its a double “lets tax’em!” The solution is simple enough. Have EV’s go into emissions stations as part of license plate renewal. Except here record the milage and get a bill for the cost. The rate should be around 1.5X the comparable gas size vehicle due to added weight. Lets watch the progessive politics swallow this one!
  • Big Oil You could of had a V8.
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